If you want to manufacture products for nutrition, food, chemicals, or nutrition, you will need to find the best way to blend these ingredients with ease.
Apart from other applications that you need within this particular industry, blending is the most critical process that will increase the quality and value of the product you want to create.
In case that you want to handle an extensive range of ingredients, remember some of them can create risks for allergens, which means that you should find an appropriate mixer that will help you along the way.
On the other hand, you can also consider powder blending services that will provide you peace of mind to blend everything with ease and without buying expensive equipment.
Even if you invest in high-end mixers that are the most expensive on the market, that is not something that will guarantee the quality of your product. The most important thing that you should consider is whether to manufacture or to batch continuously.
In case you want to change recipes regularly, you should create an entirely different approach than producing the same product daily.
Do You Want To Manufacture Various Products?
In case that you wish to manufacture only a single product with the same recipe in large quantities without changes, then you should find the mixer that will provide you continuous process in combination with downstream and upstream processes as well.
However, if you think that recipes will vary and you should change the product regularly based on the needs you wish to accommodate, and find the mixer that can implement changes efficiently and quickly.
Therefore, the batch-processing mixer is the best choice for your particular requirements. It does not matter if you are an experienced powder blending professional, remember that technology tends to change as time goes by, and you can find a wide array of mixers available on the market.
You should check here to understand everything about powder blending in general.
We have compiled a list of best considerations that you should make when it comes to selecting the industrial powder mixer:
- The Features of Powder
It is a different approach if you wish to make powders with free-flowing or with similar particle sizes. If that is the case, understand that you can mix the recipe you have and use gentle blending program which uses ribbon blender or tumbles blender as the best approach.
In case that you wish to handle cohesive and sticky powders, you have to find a mixer that will blend them homogeneously; you have to combine the mixture so that you can create a way to force particles to fold together.
Therefore, you should find a blender that will provide you high shear capability due to high-quality intensifiers. It is crucial to find the one that features high levels of shear, which will help you combine and blend the particles.
2. The Size Of Produced Batch
Even though owning a large mixer means that you will have the ability to accommodate high size batches, that also leads to higher cleaning and loading times.
Therefore, you have to consider the time you will need to fill the blender with the ingredients you need based on the recipe, and finally to discharge it afterward to a packing line. You should clean it afterwards as well so that you can start filling it with another product.
When the mixer is fully loaded, emptied, and cleaned, it means that downtime should be as lowest as possible, but everything depends on what you wish to accomplish.
In case that your customer requires the same order sizes, you will need a fixed mixer that will create various batches. Learn the definition of batch mixers by checking out this website: https://www.merriam-webster.com/dictionary/batch%20mixer.
On the other hand, when you decide to use a tumble blender, you will have the ability to blend various batch sizes, and everything happens inside the bulk container.
Therefore, you can choose the appropriate size of the container so that you can reduce the downtime and other issues that come with it.
You have to understand everything before you make up your mind, such as mixing time, as well as how long it needs to handle all stages from packing to cleaning.